Wednesday, April 28, 2010

Window Reburbish

The windows in our home are original, and if I may say, quite remarkable; we have floor to ceiling, triple-hung windows on the first floor and large double-hung windows on the second floor. Most visitors compliment the windows...and I have to admit that the windows were a major selling point for me. Of course, I didn't really examine the windows on our 2 visits pre-purchase. Original, antique windows dating to the mid-1800s are a good thing if you care about preserving the historic aesthetic of a house from 1840, but a bad thing if you dislike drafts in the middle of January in Maine. Our antique windows are also to blame for my sudden Tourette's syndrome-like symptoms every time an oil bill arrives.

Jon and I discussed replacing our windows, but after some research, I discovered that the cost would be prohibitive (even with those well-publicized tax credits). I didn't want to replace the original windows with vinyl, fake-paned, windows, because 1: we couldn't afford it, 2: I felt like the aesthetic of the house would be compromised (see basically any other Greek Revival in our town and you will understand), and 3: vinyl has serious environmental implications. If we were to replace our windows, I would want true, separated pane windows made of wood. Well...those type of windows are seriously expensive and not in budget. So I continued my research and found a community of people in Maine seriously dedicated to antique windows...hooray!

On John Leeke's Historic HomeWorks webpage, I found a subsite called, Save Maine Windows. And on that page, I found comments from Mike LeChance from Maine Historic Windows. He was definitely speaking my language, so I called him up and had him come over for an estimate.

We decided to focus on our second floor windows, which were in worse shape than the downstairs windows. Actually...the downstairs floor-to-ceiling windows are all painted shut, which has preserved them pretty well. The upstairs windows are plagued with many serious problems: broken sash cords, chipping paint, some rot, broken panes, and general mal-treatment. Not to mention that each window had been painted upwards of 10 times...possibly more.

When considering replacing our windows with new wood, separated pane windows I figured out that each window (on the second floor) would be between $700 and $1000 (that figure might still be conservative). Mike showed me an example of his work...which was spectacular - the man is truly an artisan - and then told me that each window would be around $300. Sold.

Mike has 5 of the 10 second floor windows right now. Here are the pictures pre-refurbish:

 This is our bathroom window- notice that it doesn't close!
In this shot, you see the two running channels that the windows (should) slide up and down within. The running channels should never be painted. Ours however have been painted, and painted, and painted again. Even the pulley systems have been painted. There are supposed to be sash cords, or ropes that run on the pulleys, connected to weights behind the running channels that make it easy to open and close the windows.
 Here's a broken sash cord. Notice that it was also painted at some point...why!? Every single sash cord on the second floor is broken meaning that we have to jam pieces of wood between the window sill and the window to keep it open. This is slightly treachorous- I nearly lost a finger or two last summer when putting the windows up or down.

 The paint is chipping badly on most of our windows. I'm not sure if you can tell how many coats of paint are on this window...tons.
 Here's a broken pane. There are many more like this. You can also notice the terrible putty job that was last done (most likely be an amateur).
Again...bad putty job. Chipping paint.

To save a little money, I am stripping the paint from the running channels, pulleys, and parting strips myself. This task is not fun...at all. I am actually using a wallpaper steamer on the paint- which is more effective than nasty chemical stripper- not to mention more environmentally friendly, and safer to my personal health. Because I have no idea how old some of the original layers of paint might be, I'm treating the process with serious caution: I use a respirator and vacuum the paint 'skin' and flakes with a shop vac that is lined with a HEPA quality lining bag and filter. Ordinarily one might use a heat gun to strip the paint...but a heat gun in an old wood house is a serious fire hazard. The steam makes the paint bubble and lift from the wood so that I can skim it off (with some elbow grease), but without a fire hazard and without nasty chemical residue from a stripping agent. Thanks go out to Mike LeChance for teaching me this method! When the first 5 windows come back...I'll post pictures. Stay tuned.

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